Article View: ca.environment
Article #5762Greatly Extended Engine Life
From: Ralph Wood
Date: Sun, 12 May 1996 00:00
Date: Sun, 12 May 1996 00:00
192 lines
8555 bytes
8555 bytes
Internet Address: 72117.1423@compuserve.com
SUBJECT: Greatly Extended Engine Life
I thought you might be interested in a system that
many of us have used for many years. Instead of
allowing your oil to get dirty and wear the precision
parts of your engine then draining it like the oil
change industry recommends we simply never allow the
oil to get dirty. The military is going to this system
which has greatly increased our credibility. It saves
our natural resources, it saves the equipment, and
saves the equipment owner a lot of money. If after
reading the attached facts you would like additional
information please contact me by E Mail and supply your
snail mail address.
GREATLY EXTENDED ENGINE LIFE ON PISTON ENGINES.
Wear analysis reports for the Gulf Coast submicronic
bypass oil filter:
Heavy truck owned by Indal Aluminum, Gulfport, MS.
Cummins 400 over 211,000 miles with no oil changes.
Gulf Coast bypass filter changed every 12,000 miles -
Chevron 15-40.
Iron 41, chromium 3, aluminum 8, copper 6, lead
50, tin 1, silver 0, nickel 0, silicon (dirt) 2, fuel
dilution 1.5, suspended solids 0.3, water 0, SAE grade
40.
Peterbilt truck owned by an independent trucker of
Gallatin,TN.Series 60 Detroit 425 HP. 670,708 miles
only two oil changes (not necessary according to
lab analysis). 420,059 miles since second oil change.
Uses Shell Rotella T 15-40 diesel oil. Bypass filter
changed every 10,000 miles, fullflow filters changed
every 50,000 miles.
Copper 2, iron 39, chrome 1, lead 1, aluminum 3,
silicon (dirt) 10, soot 130, oxidation 50, sulfur
products 53.
Race car engine Chevrolet 350 Charlie Sims, J.B.
Brown engine, SAE 50. Changed oil and filter, raced 4
hrs pulled first oil sample. Changed oil and filter.
Installed Gulf Coast bypass filter, raced 4 more hrs,
pulled second sample.
First sample; Iron 556, chrome 39, aluminum 56,
copper 16, lead 900, tin 23, silver 0, nickel 1,
silicon (dirt) 112.
Second sample; Iron 66, chrome 6, aluminum 8,
copper 3, lead 400, tin 7, silver 0, nickel 3, silicon
(dirt) 33.
Ocean vessel "Cora G", owner John E. Graham and
Sons, Morgan City, LA. Sample taken at time of Gulf
Coast bypass oil filter installation on 3-71 Detroit
generator set - 126 hrs on oil - Exxon 40 wt. diesel.
Iron 24, chromium 3, aluminum 1, copper 35, lead
9, tin 4, silver 0, nickel 0, silicon (dirt) 2.
Next sample taken at 10,000 hrs without an oil
change or injector change seventeen months.
Iron 14, chromium 0, aluminum 3, copper 4, lead
16, tin 6, silver 0, nickel 0, silicon (dirt) 5.
John E. Graham and Sons has approximately 150
oilfield workboats 90' to 180' long. Each workboat has
up to 8 12 V 71 Detroit diesel engines, 1000 Gulf Coast
filters used on both oil and fuel. Savings in the
millions of dollars. More than 10 years of clean oil
and fuel.
Tug boat "Pride", Owner - Scott Paper Company
Clara, MS. 12 V 71 Detroit Diesel starboard main. Type
of oil Exxon 40 wt diesel.
Sample taken at time of Gulf Coast bypass filter
installation; viscosity 50, solids 3.0, chromium 4,
copper 13, iron 165, lead 11, tin 15, aluminum 2,
silicon (dirt) 4.
Next sample was taken three days later; viscosity
40, solids 1.0, chromium 2, copper 2, iron 58, lead 1,
tin 5, aluminum 0, silicon (dirt) 3.
Pilot boat owned by Foretich Marine Contracting
Co, Inc. Gulfport, MS.
Over 7 years, 13,000 hrs without an oil change or
injectors replaced.
Iron 17, chromium 2, aluminum 4, copper 5, lead 0,
tin 1, silver 0, nickel 0, viscosity 40. Type of oil
used - SAE 40 diesel.
These engine owners have avoided the reasons for
all oil changes and most engine wear:
Reason One - Dirty motor oil. This is caused by
poor filtration.
Reason Two - Extreme oil temperature. This is
caused by an inadequate cooling system.
Reason Three - Extreme coolant or fuel
contamination. This is caused by internal leaks such as
leaky head gaskets or ruptured fuel pump diaphragms.
Reason Four - Short trip driving. Oil must reach
operating temperature long enough to evaporate normal
fuel or condensate contamination (135 degrees F
gasoline, 148.7 degree diesel).
Reason Five - Poor quality motor oil. Never use a
motor oil that doesn't meet both API services CD and
SH. (The C in CD means compression ignition and the S
in SH means spark ignition).
Whether to use synthetic or not can be determined
only by the equipment owner. It depends on price,
temperature, oil consumption and other factors. Regular
oil will last as long as synthetics. The key is proper
filtration. Some say yes, but the additives are used
up. This is true, but additives last much longer in
clean oil. Adding makeup oil is sufficient to replenish
the additives used up.
All of the large diesel engine filters use big
roll paper towels for a refill element. One roll for
the 0-1 model rated to 250 HP, 2 rolls for the 0-2
model rated to 500 HP. The small 0-1 junior rated to
100 HP uses a roll of 2 ply facial quality bathroom
tissue as an element. There have been attempts to
improve on bathroom tissue and paper towels as an oil
filter but without success. These filters are both
accepted and used by the US Coast Guard. The US Air
Force is buying them by the hundreds.
As a fuel filter these filters have no equal.
Petroleum products and paper get along well together.
For the old question that has been asked since the
1930's - doesn't the paper get into the oil stream? -
It can't happen. The companies insurance company
wouldn't allow it if it could. They are now using
bathroom tissue to filter aircraft hydraulic oil and
fuel. Also used on light aircraft motor oil.
These filters work very well for farm equipment,
both gas and diesel.
Here are a few of our other satisfied customers:
Shell Offshore drilling rigs, New Orleans, LA.
PepsiCola lift trucks, cars, pickups, light and
heavy trucks, Gulfport, MS.
Dairy Fresh Milk Corp., light and heavy trucks,
Hattiesburg, MS.
Military users - US Air Force, US Army National
Guard, US Coast Guard.
Copies of the oil analysis reports, Southern Motor
Cargo report on the 90 Peterbilt truck with 670,708
miles with only two unnecessary oil changes and the
following articles are available on request.
Title: "Are Frequent Oil Changes Really
Necessary?"
Journal: Southern Motor Cargo, Oct 1994, pp 25-26
Title: "600,000 And Still Climbing"
Journal: Southern Motor Cargo, Mar 1995, pp 38
Title: Don't Bypass Bypass Filters
Author: Gelinas, Tom
Journal: Fleet Equipment Vol: 14 Iss: 7
Date: Jul 1988 pp. 39-41
Abstract:
According to some estimates, 60% of the
potential causes of engine wear and failure
can be eliminated by a well-designed and
properly applied filtration system. Cummins
Engine Co. recommends that both a bypass
filter and a full-flow filter be used. A
bypass filter shunts 10% of the total oil
pump output through a filter and then back to
the sump, bypassing the engine. Because this
filter has high-pressure differential and low
flow rate, it can filter out fine particles
in the 5-micron range. In contrast, a full-
flow filter has a low-pressure differential
and filters out only large particles in the
40 micron to 60 micron range. However, the
full-flow filter is located so that all of
the oil must flow through it before reaching
the bearings. The combination of these 2
filter types gives double protection against
wear. Studies at the Cummins Technical
Center indicate that wear can be reduced up
to 91% by using a bypass filter in
combination with a full-flow filter.
Ralph
Dealer of the Gulf Coast
submicronic bypass oil filter.
Technical Details
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X-Google-Language: ENGLISH,ASCII-7-bit X-Google-Thread: 10df74,10c79a9ee232ec38,start X-Google-Attributes: gid10df74,public From: TZTB22A@prodigy.com (Ralph Wood) Subject: Greatly Extended Engine Life Date: 1996/05/12 Message-ID: <4n3pus$1gi0@usenetp1.news.prodigy.com> X-Deja-AN: 154378488 distribution: world organization: Prodigy Services Company 1-800-PRODIGY newsgroups: ca.environment