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Article #699Re: What can I do to keep this board from warping?
From: Smitty Two
Date: Tue, 29 Sep 2009 15:29
Date: Tue, 29 Sep 2009 15:29
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In article <eu04c5pmue08jv4u6ch5emu4tp5on63vbh@4ax.com>, Archimedes' Lever <OneBigLever@InfiniteSeries.Org> wrote: > On Mon, 28 Sep 2009 22:38:31 -0700, Smitty Two <prestwhich@earthlink.net> > wrote: > > >In article <kk62c51rq1rhdq9he33du6t99nbjp1pqga@4ax.com>, > > Archimedes' Lever <OneBigLever@InfiniteSeries.Org> wrote: > > > >> On Mon, 28 Sep 2009 06:21:13 -0700, Smitty Two <prestwhich@earthlink.net> > >> wrote: > >> > >> >In article <r7l0c5l9457i2ug2u6143cp6pllirtrauu@4ax.com>, > >> > Archimedes' Lever <OneBigLever@InfiniteSeries.Org> wrote: > >> > > >> >> >As far as temperature, I agree with you. I've never found a need to > >> >> >solder anything at less than 800F. Smaller parts just require shorter > >> >> >dwell time. > >> >> > >> >> This one is off the mark. Perhaps you meant "at MORE than 800�F" > >> >> That would certainly be an upper max for me, and it is quite easy to > >> >> solder at much lower temperatures. Well over a 100 degree differential, > >> >> and that is significant. > >> > > >> >Pardon my ambiguity. What I meant to say was "anything other than 800F." > >> >That's the upper limit on most fixed-temperature tips, or adjustable > >> >irons. > >> > >> > >> Yes, and despite most folks cranking the damned things up that high, > >> basic soldering operations (pre-RoHS) were NEVER meant to be performed at > >> that high a temperature. Even on big 0.092" stock with lots of Copper. > >> In that case, one should pre-heat the whole assembly a couple hundred �F, > >> which will insure that all the solder joints wet well and flow through > >> properly. > > > >Uh-huh. I've personally hand soldered hundreds of thousands of joints at > >800F, and overseen the soldering of millions. Turning down the flame has > >only one result: It takes too damn long to build the board. It's sort of > >like the clock speed on a computer. It doesn't matter much if something > >takes 1 second instead of 1/10 second, but it makes a big difference if > >it takes an hour instead of 6 minutes. When I was a kid I built some > >Heathkit stuff and spent 30 seconds making every solder connection, > >because the iron was underpowered and I didn't know enough to know it. > >Machine soldering is different, of course, > > The sinking capacity of a soldering iron has little to do with the > temperature it sits at and claims to be maintaining. The ability of the > iron to keep a tip at a given temperature is what makes a good iron, and > no, those shit dial types with 800� at the upper end of the dial are NOT > good at maintaining a set point, and there is NO spec ANYWHERE that uses > 800� as an iron tip temp far assembly, even by hand. > > And even at 650� or 700�, a good soldering tech can perform a good > solder joint in the same amount of time with a proper iron that holds its > set point properly. > > > but for hand work, 800 is > >perfect for everything and anything. > > Proof that you do not really know anything about it. So despite all > the talk about dwell times, and claim of "oversight" of others, your > decisions about ignoring the facts and standards the industry has known > about for decades means that your credibility for actually knowing what > is going on fell right through the floor. Obviously you have the engineering mindset, while I have the practical, get-it-done mindset. Even NASA gave up their low-temperature bullshit when they figured out that components are subjected to *less* thermal stress with high temps and short dwell times. Sure I know the difference between power and temp, but as far as production soldering, a lack of either has the identical result, and that's a lack of production, which translates to a lack of income, which translates to going out of business for a job shop. Many industries are, or were, profitable enough to have people working along at a snail's pace, but contract manufacturing doesn't have that false luxury. How long does it take you to solder a standard thru-hole 14 pin DIP IC at 650? Anything more than about 1 second per leg, and you'd be fired from *my* production line. The same IC in a surface mount package, and you'd be expected to skate down each side and make seven perfect solder joints in a total of about 2 seconds, once the IC was tacked at opposite corners and fluxed. I'll make the implicit explicit here, and let you have the last word. But it won't make you right.
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X-Google-Thread: a5a6238865,63be20ac21afdf53 X-Google-Attributes: gida5a6238865,public,usenet X-Google-NewGroupId: yes X-Google-Language: ENGLISH,ASCII Path: arc1-ca.pugleaf.net!g2news2.google.com!news1.google.com!npeer02.iad.highwinds-media.com!news.highwinds-media.com!feed-me.highwinds-media.com!post02.iad.highwinds-media.com!newsfe08.iad.POSTED!7564ea0f!not-for-mail From: Smitty Two <prestwhich@earthlink.net> Newsgroups: sci.electronics.design,sci.electronics.repair,aus.electronics Subject: Re: What can I do to keep this board from warping? References: <j92rb514enqfujntb1ghuo3h1lncv2etpb@4ax.com> <80f4ecae-bd8f-4f69-a9ab-44e2a1cd8820@j19g2000vbp.googlegroups.com> <ob7vb5hbtk1jft1ju767hq0k8ofnjo23dc@4ax.com> <prestwhich-E9EDCC.11593227092009@newsfarm.iad.highwinds-media.com> <r7l0c5l9457i2ug2u6143cp6pllirtrauu@4ax.com> <prestwhich-D4302D.06211328092009@newsfarm.iad.highwinds-media.com> <kk62c51rq1rhdq9he33du6t99nbjp1pqga@4ax.com> <prestwhich-89E049.22383128092009@newsfarm.iad.highwinds-media.com> <eu04c5pmue08jv4u6ch5emu4tp5on63vbh@4ax.com> User-Agent: MT-NewsWatcher/3.4 (PPC Mac OS X) Message-ID: <prestwhich-D892FF.08290129092009@newsfarm.iad.highwinds-media.com> Lines: 86 NNTP-Posting-Host: 24.254.84.91 X-Complaints-To: newsmaster@cox.net X-Trace: newsfe08.iad 1254238106 24.254.84.91 (Tue, 29 Sep 2009 15:28:26 UTC) NNTP-Posting-Date: Tue, 29 Sep 2009 15:28:26 UTC Organization: Cox Date: Tue, 29 Sep 2009 08:29:01 -0700