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3 total messages Started by STEPANIAN, CHRISTOPHER JOHN Wed, 08 Apr 1992 19:21
carbon fiber bows
#115
Author: STEPANIAN, CHRISTOPHER JOHN
Date: Wed, 08 Apr 1992 19:21
66 lines
3611 bytes
>From: akarpowicz@mta.ca (Adam Karpowicz)
>Subject: Carbon fibre composites

>I have some questions about carbon composites, and specifically:

>What is the difference in composition and mechanical properties
>between carbon and graphite fibre?
>Why carbon fibre materials are generally considered better than
>fiberglass?
>What is carbon foam (used in construction of bow limbs)
>Where to get carbon composites in small quantities?

>I am thinking of making a bow using carbon fibre comp. alone or with 
>fiberglass. I got quite a bit of help from netters on alt.archery, i.e.
>that carbon fibre makes bows faster and carbon foam (?) helps to stabi-
>lize and waterproof the bows, also allowing more bending within elastic
>limits (less stacking). Before I get intio this, I thought I'd rather
>ask here too.

>Thanks for help

>Adam

The way we knew it at Hercules was that carbon fibers only had to go 
through one 'low temp' furnace while the graphite fibers had to go
through both the 'high and low temp' furnaces. The majority of the 
fibers we made were made with a pre-cursor called PAN. The pan was 
modified by the heat to yield a predominantly carbon-based (containing
the element carbon) fiber. The higher the temp the less impurities in
the fiber. The 'carbon fiber' that Hercules turned out came in numerous
tweaked forms. The most common form was called AS4. One of the more
popular 'graphite fibers' that they made was UHM. The carbon fibers,
generally, had higher strength than the graphite fibers while the 
graphite fibers had a higher Young's modulus(stiffer). Your best shot might
be to give them, or any other material supplier a call for a more
detailed description. You could also check the library for most any
intro to composites text; if they are worth their salt, they should
have this information also. I know a composites text by Argarwal (sp?)
has this...

Carbon fiber, in general, has a higher stiffness than glass fibers
which would allow you to use less fibers for the same stiff bow. The
only problem is that the strength is not necessarily as good as the
fiberglass. 

To make the bow even stiffer while keeping the same weight, the 
graphite/epoxy(?) is placed on both sides of a strip of foam. This
allows for stiffness without all the without all the weight. This is 
my guess as to what you mean by 'carbon foam'.

If I was to design a bow, I would determine what a user wants from
the device (a certain shape, an energy distribution, etc...). Then
I'd sit down with a flat plate analysis program (a fairly close
analogy to the bow) and get the curvatures or stresses that you want
for your ideal bow. Materials, thicknesses, and ply orientations can
be chosen at this point... Kinda vague?  I know, but I really don't 
know what makes a bow good?!

Feel free to drop be a line...

----------------------------------------------------------------
Chris Stepanian			| "Its my wife, and its my life"
Dept of Ocean Engineering	|
Texas A&M University		|     Lou Reed/Velvet Undergound
CJS1722@ZEUS.TAMU.EDU		|
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Re: carbon fiber bows
#116
Author: Chris Pastore
Date: Wed, 08 Apr 1992 20:20
49 lines
2730 bytes
>>What is the difference in composition and mechanical properties
>>between carbon and graphite fibre?
>>Why carbon fibre materials are generally considered better than
>>fiberglass?
>>What is carbon foam (used in construction of bow limbs)
>>Where to get carbon composites in small quantities?
>
>The way we knew it at Hercules was that carbon fibers only had to go 
>through one 'low temp' furnace while the graphite fibers had to go
>through both the 'high and low temp' furnaces. The majority of the 

The difference is in the purity of the carbon content.  There is a
higher concentration of "real" graphite in the graphite fibers.  Fibers
are now being made from pitch bases and have high carbon contents, as
can be seen by the densities (2.1 g/cc for pitch based, versus 1.8 for
polyarcylonitrile (PAN))

>Carbon fiber, in general, has a higher stiffness than glass fibers
>which would allow you to use less fibers for the same stiff bow. The
>only problem is that the strength is not necessarily as good as the
>fiberglass. 

Much higher stiffness!  35Msi compared to 5-10Msi.

>If I was to design a bow, I would determine what a user wants from
>the device (a certain shape, an energy distribution, etc...). Then
>I'd sit down with a flat plate analysis program (a fairly close
>analogy to the bow) and get the curvatures or stresses that you want
>for your ideal bow. Materials, thicknesses, and ply orientations can
>be chosen at this point... Kinda vague?  I know, but I really don't 
>know what makes a bow good?!

This approach is acceptable, but not ideal.  If you start with plate
analysis, you are assuming homogeneous isotropic material.  Consequently
you will probably end up with a relatively isotropic lay-up.  The actual
design process (currently) is going to iterative, and not necessarily
coming up with a true optimum, just a local one.

Becareful about your starting point for design iteration.

Also, strongly consider braiding processes for tubular like structures
(such as the bow.)


-- 
Christopher M. Pastore 	    |Life would be so pleasant
NC State University         |If we all could be
Textile Materials Science   |Helpless, homeless creatures
cpastore@nelson.tx.ncsu.edu |Marching to the sea.
Re: carbon fiber bows
#118
Author: JOHN R TYNER
Date: Wed, 08 Apr 1992 21:14
66 lines
3708 bytes
>>>What is the difference in composition and mechanical properties
>>>between carbon and graphite fibre?
>>>Why carbon fibre materials are generally considered better than
>>>fiberglass?
>>>What is carbon foam (used in construction of bow limbs)
>>>Where to get carbon composites in small quantities?
>>
>>The way we knew it at Hercules was that carbon fibers only had to go 
>>through one 'low temp' furnace while the graphite fibers had to go
>>through both the 'high and low temp' furnaces. The majority of the 

>The difference is in the purity of the carbon content.  There is a
>higher concentration of "real" graphite in the graphite fibers.  Fibers
>are now being made from pitch bases and have high carbon contents, as
>can be seen by the densities (2.1 g/cc for pitch based, versus 1.8 for
>polyarcylonitrile (PAN))

>>Carbon fiber, in general, has a higher stiffness than glass fibers
>>which would allow you to use less fibers for the same stiff bow. The
>>only problem is that the strength is not necessarily as good as the
>>fiberglass. 

>Much higher stiffness!  35Msi compared to 5-10Msi.

>>If I was to design a bow, I would determine what a user wants from
>>the device (a certain shape, an energy distribution, etc...). Then
>>I'd sit down with a flat plate analysis program (a fairly close
>>analogy to the bow) and get the curvatures or stresses that you want
>>for your ideal bow. Materials, thicknesses, and ply orientations can
>>be chosen at this point... Kinda vague?  I know, but I really don't 
>>know what makes a bow good?!

>This approach is acceptable, but not ideal.  If you start with plate
>analysis, you are assuming homogeneous isotropic material.  Consequently
>you will probably end up with a relatively isotropic lay-up.  The actual
>design process (currently) is going to iterative, and not necessarily
>coming up with a true optimum, just a local one.

>Becareful about your starting point for design iteration.

>Also, strongly consider braiding processes for tubular like structures
>(such as the bow.)

I tried designing a recurve bow using composites as a class project in our 
Mechanics of Composite Materials class last semester.  Intent was to develop
a non-symmetric layup of suitable material and ply orientation so that drawing
the bow would create out of plane coupling strains acting to deform the bow 
further.  The real problem was in trying to understand just how the string 
tension and draw force act on the bow limb, and in the required non-linear 
analysis.  A bow is definitely non-linear.  Never finished completely, and 
I'm still looking for info on "what makes a bow good".  If I remember
correctly,
the material I selected had a high E1/E2 ratio, and the preliminary
layup was
mostly 0 and 90 degree plies.  Also, relatively high G.  These helped to
reduce
the undesired coupling strains and curvatures, leaving the ones I wanted
dominating.  If any of you can clue me in to some good information on
bow design
I'm at

jrtyner@eos.ncsu.edu

Posted to alt.archery, but got no response there.

John
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