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34 total messages Started by tony sayer Sun, 13 Jun 2010 12:07
For those with Car ABS and ECU problems;!..
#346
Author: tony sayer
Date: Sun, 13 Jun 2010 12:07
34 lines
2668 bytes
Might be of interest to those who do their own car DIY.

We run, as a second car, an elderly Volvo 850 estate and apart from
being quite old (1996) she still runs fine and is quite adequate for
what we need.

However the MOT test the other day threw up that the ABS light wasn't
behaving quite as it ought and the TRACS system wasn't quite what it
should be either, and a diagnostic test showed the ABS controller was
reporting that the hydraulic pump was U/S apart from other misc faults. 

Much shaking of heads at the small local garage and lots of whistling
thru the teeth that its going to cost yer a small fortune as a new one
at the Volvo dealer will be a lot more then what the cars ever worth, so
off to the scrap heap for the 850 :-(.

Thats until a web search threw up, 

http://www.ecutesting.com/

Unit returned for testing and as they expected found to be faulty with
all the usual faults they have. Kept informed by several texts of the
progress and unit very quickly returned with a bill for �145 plus VAT.
Refitted unit, cured the problem completely and car now back in service
and should be OK for sometime yet. 

Seems this is the new way that older cars die off now with "electronic
problems" this one still mechanically fine at 150K miles not bit a bit
of rust anywhere, so good result all around.

No connection apart from being a very satisfied customer etc:)...
-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#347
Author: dom
Date: Sun, 13 Jun 2010 12:18
7 lines
1507 bytes
> Unit returned for testing and as they expected found to be faulty with
> all the usual faults they have...

What sort of faults? Other than dodgy connections, what faults can
these presumably all-digital units develop? Or are there analogue/
power electronics in there that fail/drift out of spec?
Re: For those with Car ABS and ECU problems;!..
#348
Author: js.b1
Date: Sun, 13 Jun 2010 12:19
4 lines
1474 bytes
Is now a good time to tell you that many recent ECU are conformance
coated or encapsulated so as to prevent "intellectual property theft"?
Therein rendering a car a writeoff with a diagnostic & replacement ECU
bill of 3500+?
Re: For those with Car ABS and ECU problems;!..
#349
Author: tony sayer
Date: Sun, 13 Jun 2010 13:14
16 lines
1942 bytes
In article <c6ba7585-9693-41b4-b4ae-584afe5f68d3@k39g2000yqb.googlegroup
s.com>, js.b1 <js.b1@ntlworld.com> scribeth thus
>Is now a good time to tell you that many recent ECU are conformance
>coated or encapsulated so as to prevent "intellectual property theft"?
>Therein rendering a car a writeoff with a diagnostic & replacement ECU
>bill of 3500+?

Well it seems that some ECU's are coded to the car but then again the
firm I refer to seems to be coping very well with recent "electronic"
units and there are others doing the same thing.

I don't think that there're at all interested in IPT just getting the
hapless motorist back on the road at an affordable price;!..

-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#350
Author: tony sayer
Date: Sun, 13 Jun 2010 13:15
17 lines
1994 bytes
In article <12218f19-0684-4f5c-b652-bd25658d2aad@w31g2000yqb.googlegroup
s.com>, dom@gglz.com <dom@gglz.com> scribeth thus
>
>> Unit returned for testing and as they expected found to be faulty with
>> all the usual faults they have...
>
>What sort of faults? Other than dodgy connections, what faults can
>these presumably all-digital units develop? Or are there analogue/
>power electronics in there that fail/drift out of spec?

Well if its like the PCB in our Suprima boiler its simple dry joint
problems with the odd resistor being of a too low rating but then again
an exchange one there has seen that working fine again:-)..

Just because its digital doesn't make it free from fault's all!..
-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#341
Author: zulu
Date: Sun, 13 Jun 2010 14:19
26 lines
1899 bytes
"tony sayer" <tony@bancom.co.uk> wrote in message 
news:K0XxzOdwmNFMFwwK@bancom.co.uk...
> In article <c6ba7585-9693-41b4-b4ae-584afe5f68d3@k39g2000yqb.googlegroup
> s.com>, js.b1 <js.b1@ntlworld.com> scribeth thus
>>Is now a good time to tell you that many recent ECU are conformance
>>coated or encapsulated so as to prevent "intellectual property theft"?
>>Therein rendering a car a writeoff with a diagnostic & replacement ECU
>>bill of 3500+?
>
> Well it seems that some ECU's are coded to the car but then again the
> firm I refer to seems to be coping very well with recent "electronic"
> units and there are others doing the same thing.
>
> I don't think that there're at all interested in IPT just getting the
> hapless motorist back on the road at an affordable price;!..
>

Tony  1
System nil

:-)

-- 

�zulu�  VIP 
Re: For those with Car ABS and ECU problems;!..
#342
Author: The Natural Philosopher
Date: Sun, 13 Jun 2010 14:58
21 lines
2245 bytes
dom@gglz.com wrote:
>> Unit returned for testing and as they expected found to be faulty with
>> all the usual faults they have...
> 
> What sort of faults? Other than dodgy connections, what faults can
> these presumably all-digital units develop? Or are there analogue/
> power electronics in there that fail/drift out of spec?

I think the latter is likely to be the case.


I remember hiring a Ford once: halfway to where I was going te dashboard 
quit. I phoned up teh car hire, who told me to carry on. No speedo, no 
gauges, nada! I found an AA man parked by the road side and asked him 
..."bad earth on it, hit it with the heel of your 'and'"

Voila!.

crap car.

Good advice.
Re: For those with Car ABS and ECU problems;!..
#343
Author: geoff
Date: Sun, 13 Jun 2010 15:41
27 lines
2078 bytes
In message <O0UwDad8nNFMFwQm@bancom.co.uk>, tony sayer 
<tony@bancom.co.uk> writes
>In article <12218f19-0684-4f5c-b652-bd25658d2aad@w31g2000yqb.googlegroup
>s.com>, dom@gglz.com <dom@gglz.com> scribeth thus
>>
>>> Unit returned for testing and as they expected found to be faulty with
>>> all the usual faults they have...
>>
>>What sort of faults? Other than dodgy connections, what faults can
>>these presumably all-digital units develop? Or are there analogue/
>>power electronics in there that fail/drift out of spec?
>
>Well if its like the PCB in our Suprima boiler its simple dry joint
>problems with the odd resistor being of a too low rating but then again
>an exchange one there has seen that working fine again:-)..
>
>Just because its digital doesn't make it free from fault's all!..


ECUs seem to be made to last, they have well built pcbs and are well 
conformally coated with plated through holes

The Suprima pcb, on the other hand ...


-- 
geoff
Re: For those with Car ABS and ECU problems;!..
#344
Author: tony sayer
Date: Sun, 13 Jun 2010 18:15
32 lines
2305 bytes
In article <tMG7dEOVwPFMFwXa@demon.co.uk>, geoff <troll@uk-diy.org>
scribeth thus
>In message <O0UwDad8nNFMFwQm@bancom.co.uk>, tony sayer 
><tony@bancom.co.uk> writes
>>In article <12218f19-0684-4f5c-b652-bd25658d2aad@w31g2000yqb.googlegroup
>>s.com>, dom@gglz.com <dom@gglz.com> scribeth thus
>>>
>>>> Unit returned for testing and as they expected found to be faulty with
>>>> all the usual faults they have...
>>>
>>>What sort of faults? Other than dodgy connections, what faults can
>>>these presumably all-digital units develop? Or are there analogue/
>>>power electronics in there that fail/drift out of spec?
>>
>>Well if its like the PCB in our Suprima boiler its simple dry joint
>>problems with the odd resistor being of a too low rating but then again
>>an exchange one there has seen that working fine again:-)..
>>
>>Just because its digital doesn't make it free from fault's all!..
>
>
>ECUs seem to be made to last, they have well built pcbs and are well 
>conformally coated with plated through holes
>
>The Suprima pcb, on the other hand ...

Now don't bite the hand that feeds you;!... 
>
>

-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#345
Author: Rick... (The other Rick)
Date: Sun, 13 Jun 2010 21:59
15 lines
2005 bytes
On Sun, 13 Jun 2010 05:18:22 -0700 (PDT), "dom@gglz.com" <dom@gglz.com> wrote:

>
>> Unit returned for testing and as they expected found to be faulty with
>> all the usual faults they have...
>
>What sort of faults? Other than dodgy connections, what faults can
>these presumably all-digital units develop? Or are there analogue/
>power electronics in there that fail/drift out of spec?

Volvo ABS ECU's from the 90's (late 850, early V70) were notorious for having dry joints.

See http://www.volvoforums.org.uk/showthread.php?t=72655 for instructions on how to fix the unit

Rick... (The other Rick)
Re: For those with Car ABS and ECU problems;!..
#329
Author: tony sayer
Date: Mon, 14 Jun 2010 09:11
40 lines
2916 bytes
In article <qrka16tu701a0p9uf2ttujnis221cq46f9@4ax.com>, Rick... (The
other Rick) <You@must.be.joking> scribeth thus
>On Sun, 13 Jun 2010 05:18:22 -0700 (PDT), "dom@gglz.com" <dom@gglz.com> wrote:
>
>>
>>> Unit returned for testing and as they expected found to be faulty with
>>> all the usual faults they have...
>>
>>What sort of faults? Other than dodgy connections, what faults can
>>these presumably all-digital units develop? Or are there analogue/
>>power electronics in there that fail/drift out of spec?
>
>Volvo ABS ECU's from the 90's (late 850, early V70) were notorious for having 
>dry joints.
>
>See http://www.volvoforums.org.uk/showthread.php?t=72655 for instructions on how 
>to fix the unit
>
>Rick... (The other Rick)

Well.. We got as far as prising off the spring clips then decided that
we might damage it if we went further getting it open then we'd be in
the replacement game rather then repair. So all in all the charge for
repair wasn't that bad as we've spent sod all on parts for this
particular car anyway and we needed it back on the road so ..

But under any other circumstances I'd have had a go but I can't see your
average small time garage doing this sort of repair doubt they'd have a
soldering iron that small for a start;!..

But further articles indicate that there is a growing market for
electronic assembly replacements on cars which I suppose is simply
market driven by the demand and the silly prices for new manufacturer
replacements and the growing use of electronic assemblies. It seems for
instance that the firm I referred to spend as much time repairing
electronic dashboards as much else!...


-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#330
Author: Dave Plowman (News)
Date: Mon, 14 Jun 2010 09:51
16 lines
2262 bytes
In article <QZwnIfivIfFMFwQk@bancom.co.uk>,
   tony sayer <tony@bancom.co.uk> wrote:
> But further articles indicate that there is a growing market for
> electronic assembly replacements on cars which I suppose is simply
> market driven by the demand and the silly prices for new manufacturer
> replacements and the growing use of electronic assemblies. It seems for
> instance that the firm I referred to spend as much time repairing
> electronic dashboards as much else!...

Snag comes in with multi layer PCBs. Makes many repairs near impossible.

-- 
*Young at heart -- slightly older in other places

    Dave Plowman        dave@davenoise.co.uk           London SW
                  To e-mail, change noise into sound.
Re: For those with Car ABS and ECU problems;!..
#331
Author: tony sayer
Date: Mon, 14 Jun 2010 10:04
19 lines
2257 bytes
In article <51272fbef9dave@davenoise.co.uk>, Dave Plowman (News)
<dave@davenoise.co.uk> scribeth thus
>In article <QZwnIfivIfFMFwQk@bancom.co.uk>,
>   tony sayer <tony@bancom.co.uk> wrote:
>> But further articles indicate that there is a growing market for
>> electronic assembly replacements on cars which I suppose is simply
>> market driven by the demand and the silly prices for new manufacturer
>> replacements and the growing use of electronic assemblies. It seems for
>> instance that the firm I referred to spend as much time repairing
>> electronic dashboards as much else!...
>
>Snag comes in with multi layer PCBs. Makes many repairs near impossible.
>

I suppose.. It depends on what sort of faults there are?. Seems on the
unit I had done these might be simple dry joints but I wonder if there
are that many faults due to the multi layer PCB anyway?.
-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#332
Author: The Natural Philosopher
Date: Mon, 14 Jun 2010 11:01
13 lines
2174 bytes
Dave Plowman (News) wrote:
> In article <QZwnIfivIfFMFwQk@bancom.co.uk>,
>    tony sayer <tony@bancom.co.uk> wrote:
>> But further articles indicate that there is a growing market for
>> electronic assembly replacements on cars which I suppose is simply
>> market driven by the demand and the silly prices for new manufacturer
>> replacements and the growing use of electronic assemblies. It seems for
>> instance that the firm I referred to spend as much time repairing
>> electronic dashboards as much else!...
> 
> Snag comes in with multi layer PCBs. Makes many repairs near impossible.
> 
not if you have the correct desoldering tools.
Re: For those with Car ABS and ECU problems;!..
#333
Author: The Natural Philosopher
Date: Mon, 14 Jun 2010 11:03
25 lines
2642 bytes
tony sayer wrote:
> In article <51272fbef9dave@davenoise.co.uk>, Dave Plowman (News)
> <dave@davenoise.co.uk> scribeth thus
>> In article <QZwnIfivIfFMFwQk@bancom.co.uk>,
>>   tony sayer <tony@bancom.co.uk> wrote:
>>> But further articles indicate that there is a growing market for
>>> electronic assembly replacements on cars which I suppose is simply
>>> market driven by the demand and the silly prices for new manufacturer
>>> replacements and the growing use of electronic assemblies. It seems for
>>> instance that the firm I referred to spend as much time repairing
>>> electronic dashboards as much else!...
>> Snag comes in with multi layer PCBs. Makes many repairs near impossible.
>>
> 
> I suppose.. It depends on what sort of faults there are?. Seems on the
> unit I had done these might be simple dry joints but I wonder if there
> are that many faults due to the multi layer PCB anyway?.

not IME.

more reliable than the cheaper alternatives of pop rivets through the 
boards and a dip in a solder bath.


Connectors Capacitors and Corrosion is the usual list of suspects.
Re: For those with Car ABS and ECU problems;!..
#334
Author: Man at B&Q
Date: Mon, 14 Jun 2010 11:08
17 lines
2241 bytes
On Jun 14, 10:51 am, "Dave Plowman (News)" <d...@davenoise.co.uk>
wrote:
> In article <QZwnIfivIfFMF...@bancom.co.uk>,
>    tony sayer <t...@bancom.co.uk> wrote:
>
> > But further articles indicate that there is a growing market for
> > electronic assembly replacements on cars which I suppose is simply
> > market driven by the demand and the silly prices for new manufacturer
> > replacements and the growing use of electronic assemblies. It seems for
> > instance that the firm I referred to spend as much time repairing
> > electronic dashboards as much else!...
>
> Snag comes in with multi layer PCBs. Makes many repairs near impossible.

Piece of p**s with the right equipment, even BGA replacement.

MBQ
Re: For those with Car ABS and ECU problems;!..
#335
Author: Man at B&Q
Date: Mon, 14 Jun 2010 11:10
10 lines
1830 bytes
On Jun 13, 1:19 pm, "js.b1" <js...@ntlworld.com> wrote:
> Is now a good time to tell you that many recent ECU are conformance
> coated or encapsulated so as to prevent "intellectual property theft"?
> Therein rendering a car a writeoff with a diagnostic & replacement ECU
> bill of 3500+?

CONFORMAL coating has f**k all to do with preventing IP theft. It's
easily stripped to allow rework if you know the solvent to use.

MBQ
Re: For those with Car ABS and ECU problems;!..
#336
Author: Jim
Date: Mon, 14 Jun 2010 11:37
28 lines
2424 bytes
On 13/06/2010 13:07, tony sayer wrote:
> http://www.ecutesting.com/
>
> Unit returned for testing and as they expected found to be faulty with
> all the usual faults they have. Kept informed by several texts of the
> progress and unit very quickly returned with a bill for �145 plus VAT.
> Refitted unit, cured the problem completely and car now back in service
> and should be OK for sometime yet.
>
> Seems this is the new way that older cars die off now with "electronic
> problems" this one still mechanically fine at 150K miles not bit a bit
> of rust anywhere, so good result all around.
>
> No connection apart from being a very satisfied customer etc:)...

Interesting.

My Audi currently has a problem with the Airbag ECU which leads to the 
airbag light being permanently on. We got it diagnosed and it turns out 
that it's a fairly well known fault: in cold temperatures the EEPROM in 
the unit can randomly flip bits and then it fails a checksum test when 
it tries to power on. Theoretically a re-flash would cure it.

The problem is I'd need to dismantle the entire centre console to get at 
it and then drive around with the car like that whilst it was being 
repaired:

http://forums.audiworld.com/showthread.php?p=15368977
Re: For those with Car ABS and ECU problems;!..
#337
Author: Mark
Date: Mon, 14 Jun 2010 11:48
8 lines
1363 bytes
Another common fault are the Infineon power control chips.
Only trouble is I've yet to find a source where I dont have to purchase 
several thousand at a time.

If anyone has any pointers to a source of Infineon chips in small 
quantities, please say so.

Mark
Re: For those with Car ABS and ECU problems;!..
#338
Author: Tim Watts
Date: Mon, 14 Jun 2010 12:43
20 lines
1719 bytes
On Mon, 14 Jun 2010 12:48:48 +0100, "Mark" <bigfathairybiker@hotmail.com>
wibbled:

> Another common fault are the Infineon power control chips. Only trouble
> is I've yet to find a source where I dont have to purchase several
> thousand at a time.
> 
> If anyone has any pointers to a source of Infineon chips in small
> quantities, please say so.
> 
> Mark

digikey?



-- 
Tim Watts

Managers, politicians and environmentalists: Nature's carbon buffer.
Re: For those with Car ABS and ECU problems;!..
#339
Author: Bill
Date: Mon, 14 Jun 2010 16:52
22 lines
2256 bytes
In message <51272fbef9dave@davenoise.co.uk>, "Dave Plowman (News)" 
<dave@davenoise.co.uk> writes
>In article <QZwnIfivIfFMFwQk@bancom.co.uk>,
>   tony sayer <tony@bancom.co.uk> wrote:
>> But further articles indicate that there is a growing market for
>> electronic assembly replacements on cars which I suppose is simply
>> market driven by the demand and the silly prices for new manufacturer
>> replacements and the growing use of electronic assemblies. It seems for
>> instance that the firm I referred to spend as much time repairing
>> electronic dashboards as much else!...
>
>Snag comes in with multi layer PCBs. Makes many repairs near impossible.

I once had a Motorola portable radio with a burn up on a 3 layer PCB. 
We were so desperate for the set that I drilled out a 10mm hole through 
the damage and with the aid of the exceedingly good track layout in the 
manual linked every track across the hole. It worked!! Trouble was it 
got nicked on the next job it went out on :-(
>

-- 
Bill
Re: For those with Car ABS and ECU problems;!..
#340
Author: Dave Plowman (News)
Date: Mon, 14 Jun 2010 17:44
18 lines
2451 bytes
In article <vt0KMEwl5lFMFwUA@birchnet.demon.co.uk>,
   Bill <Bill@birchnet.demon.co.uk> wrote:
> >Snag comes in with multi layer PCBs. Makes many repairs near impossible.

> I once had a Motorola portable radio with a burn up on a 3 layer PCB. 
> We were so desperate for the set that I drilled out a 10mm hole through 
> the damage and with the aid of the exceedingly good track layout in the 
> manual linked every track across the hole. It worked!! Trouble was it 
> got nicked on the next job it went out on :-(

That's the problem. Unless you have details of the PCB design, working it
out isn't cost effective for a one off.

-- 
* What do they call a coffee break at the Lipton Tea Company? *

    Dave Plowman        dave@davenoise.co.uk           London SW
                  To e-mail, change noise into sound.
Re: For those with Car ABS and ECU problems;!..
#324
Author: tony sayer
Date: Mon, 14 Jun 2010 18:06
21 lines
2207 bytes
In article <51275b0c8bdave@davenoise.co.uk>, Dave Plowman (News)
<dave@davenoise.co.uk> scribeth thus
>In article <vt0KMEwl5lFMFwUA@birchnet.demon.co.uk>,
>   Bill <Bill@birchnet.demon.co.uk> wrote:
>> >Snag comes in with multi layer PCBs. Makes many repairs near impossible.
>
>> I once had a Motorola portable radio with a burn up on a 3 layer PCB. 
>> We were so desperate for the set that I drilled out a 10mm hole through 
>> the damage and with the aid of the exceedingly good track layout in the 
>> manual linked every track across the hole. It worked!! Trouble was it 
>> got nicked on the next job it went out on :-(
>
>That's the problem. Unless you have details of the PCB design, working it
>out isn't cost effective for a one off.
>

Yeabut just how many times does that happen compared to the more usual
run of the mill faults?. Don't think I've ever had to do anything to a
multilayer PCB...
-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#326
Author: geoff
Date: Mon, 14 Jun 2010 19:11
29 lines
2161 bytes
In message <4c16147f$0$2526$da0feed9@news.zen.co.uk>, Jim <nul@0.0.0.0> 
writes
>On 13/06/2010 13:07, tony sayer wrote:
>> http://www.ecutesting.com/
>>
>> Unit returned for testing and as they expected found to be faulty with
>> all the usual faults they have. Kept informed by several texts of the
>> progress and unit very quickly returned with a bill for �145 plus VAT.
>> Refitted unit, cured the problem completely and car now back in service
>> and should be OK for sometime yet.
>>
>> Seems this is the new way that older cars die off now with "electronic
>> problems" this one still mechanically fine at 150K miles not bit a bit
>> of rust anywhere, so good result all around.
>>
>> No connection apart from being a very satisfied customer etc:)...
>
>Interesting.
>
>My Audi currently has a problem with the Airbag ECU which leads to the 
>airbag light being permanently on. We got it diagnosed and it turns out 
>that it's a fairly well known fault: in cold temperatures the EEPROM in 
>the unit can randomly flip bits and then it fails a checksum test when 
>it tries to power on. Theoretically a re-flash would cure it.
>
Can't be, its electronics, it lasts forever

-- 
geoff
Re: For those with Car ABS and ECU problems;!..
#327
Author: Dave Plowman (News)
Date: Mon, 14 Jun 2010 22:17
22 lines
2711 bytes
In article <5Rhtajno+mFMFwFc@bancom.co.uk>,
   tony sayer <tony@bancom.co.uk> wrote:
> >That's the problem. Unless you have details of the PCB design, working
> >it out isn't cost effective for a one off.
> >

> Yeabut just how many times does that happen compared to the more usual
> run of the mill faults?. Don't think I've ever had to do anything to a
> multilayer PCB...

I mention it because it has happened to me. On an aftermarket ECU I know
quite well. Offered to have a go at repairing one which had had a fairly
major fault at the ignition output and had burned some tracks on the board
- including an (some) inner one(s). Circuit diagram etc readily available.
But not the PC board design. It proved cheaper to rebuild it with a new
PCB, junking all low cost components.

-- 
*The colder the X-ray table, the more of your body is required on it *

    Dave Plowman        dave@davenoise.co.uk           London SW
                  To e-mail, change noise into sound.
Re: For those with Car ABS and ECU problems;!..
#328
Author: AlanD
Date: Tue, 15 Jun 2010 09:33
12 lines
1590 bytes

> Seems this is the new way that older cars die off now with "electronic
> problems" this one still mechanically fine at 150K miles not bit a bit
> of rust anywhere, so good result all around.

I had a similar issue with the ABS on a 1995 850 T5 a few years back. I 
bought the security screwdriver to get into the ECU (about �3), took it 
apart, re-soldered everything and re-fitted. ABS cured, no further issues.

I think over time that the joints to the PCB-mounted solenoids that operate 
the hydraulic valves may crack and re-soldering sorts them out. 
Re: For those with Car ABS and ECU problems;!..
#320
Author: clonet
Date: Tue, 15 Jun 2010 23:51
47 lines
2844 bytes

"tony sayer" <tony@bancom.co.uk> wrote in message 
news:SVVnbqc6nMFMFwBy@bancom.co.uk...
>
> Might be of interest to those who do their own car DIY.
>
> We run, as a second car, an elderly Volvo 850 estate and apart from
> being quite old (1996) she still runs fine and is quite adequate for
> what we need.
>
> However the MOT test the other day threw up that the ABS light wasn't
> behaving quite as it ought and the TRACS system wasn't quite what it
> should be either, and a diagnostic test showed the ABS controller was
> reporting that the hydraulic pump was U/S apart from other misc faults.
>
> Much shaking of heads at the small local garage and lots of whistling
> thru the teeth that its going to cost yer a small fortune as a new one
> at the Volvo dealer will be a lot more then what the cars ever worth, so
> off to the scrap heap for the 850 :-(.
>
> Thats until a web search threw up,
>
> http://www.ecutesting.com/
>
> Unit returned for testing and as they expected found to be faulty with
> all the usual faults they have. Kept informed by several texts of the
> progress and unit very quickly returned with a bill for �145 plus VAT.
> Refitted unit, cured the problem completely and car now back in service
> and should be OK for sometime yet.
>
> Seems this is the new way that older cars die off now with "electronic
> problems" this one still mechanically fine at 150K miles not bit a bit
> of rust anywhere, so good result all around.
>
> No connection apart from being a very satisfied customer etc:)...
> -- 
> Tony Sayer
>

Join the UK Volvo Forum and ask questions there.

http://www.volvoforums.org.uk/forumdisplay.php?f=16

I don't have an 850. I have two 240's.
I have been a member for many years.
The Volvo UK Forum is excellent.
Re: For those with Car ABS and ECU problems;!..
#321
Author: Dave Plowman (News)
Date: Wed, 16 Jun 2010 08:36
26 lines
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In article <56d81$4c1748db$52062991$10649@usenext.news-service.com>,
   AlanD <alz_deane@nospam.ajdeane.co.uk> wrote:


> > Seems this is the new way that older cars die off now with "electronic
> > problems" this one still mechanically fine at 150K miles not bit a bit
> > of rust anywhere, so good result all around.

> I had a similar issue with the ABS on a 1995 850 T5 a few years back. I
> bought the security screwdriver to get into the ECU (about �3), took it
> apart, re-soldered everything and re-fitted. ABS cured, no further
> issues.

> I think over time that the joints to the PCB-mounted solenoids that
> operate the hydraulic valves may crack and re-soldering sorts them out. 

Anything that 'vibrates' or transmits some movement in any way which is
soldered direct to the PCB is a likely failure area with time. Hence
things like large transformers not usually being directly mounted. Where
they are - like TV LOPT - is a common place for failed solder joints.

-- 
*I brake for no apparent reason.

    Dave Plowman        dave@davenoise.co.uk           London SW
                  To e-mail, change noise into sound.
Re: For those with Car ABS and ECU problems;!..
#322
Author: tony sayer
Date: Wed, 16 Jun 2010 09:12
56 lines
3236 bytes
In article <6mURn.45658$g76.18280@hurricane>, clonet <clonet@home.not>
scribeth thus
>
>
>"tony sayer" <tony@bancom.co.uk> wrote in message 
>news:SVVnbqc6nMFMFwBy@bancom.co.uk...
>>
>> Might be of interest to those who do their own car DIY.
>>
>> We run, as a second car, an elderly Volvo 850 estate and apart from
>> being quite old (1996) she still runs fine and is quite adequate for
>> what we need.
>>
>> However the MOT test the other day threw up that the ABS light wasn't
>> behaving quite as it ought and the TRACS system wasn't quite what it
>> should be either, and a diagnostic test showed the ABS controller was
>> reporting that the hydraulic pump was U/S apart from other misc faults.
>>
>> Much shaking of heads at the small local garage and lots of whistling
>> thru the teeth that its going to cost yer a small fortune as a new one
>> at the Volvo dealer will be a lot more then what the cars ever worth, so
>> off to the scrap heap for the 850 :-(.
>>
>> Thats until a web search threw up,
>>
>> http://www.ecutesting.com/
>>
>> Unit returned for testing and as they expected found to be faulty with
>> all the usual faults they have. Kept informed by several texts of the
>> progress and unit very quickly returned with a bill for �145 plus VAT.
>> Refitted unit, cured the problem completely and car now back in service
>> and should be OK for sometime yet.
>>
>> Seems this is the new way that older cars die off now with "electronic
>> problems" this one still mechanically fine at 150K miles not bit a bit
>> of rust anywhere, so good result all around.
>>
>> No connection apart from being a very satisfied customer etc:)...
>> -- 
>> Tony Sayer
>>
>
>Join the UK Volvo Forum and ask questions there.
>
>http://www.volvoforums.org.uk/forumdisplay.php?f=16
>
>I don't have an 850. I have two 240's.
>I have been a member for many years.
>The Volvo UK Forum is excellent.
>
>

Yes seen that, but its only since the unit foxed the local mech's that
it became an issue. Never needed any other questions or things doing:)..
-- 
Tony Sayer
Re: For those with Car ABS and ECU problems;!..
#323
Author: The Natural Philosopher
Date: Wed, 16 Jun 2010 11:29
9 lines
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tony sayer wrote:
> its only since the unit foxed the local mech's that
> it became an issue. 

Never a hard thing to do.

Especially with electrical.

These are 'replace and see' merchants. They know little and understand less.
Re: For those with Car ABS and ECU problems;!..
#318
Author: Ron Lowe
Date: Fri, 18 Jun 2010 21:58
16 lines
1628 bytes
On 14/06/2010 12:37, Jim wrote:

>
> Interesting.
>
> My Audi currently has a problem with the Airbag ECU which leads to the
> airbag light being permanently on. We got it diagnosed


Sure it's not the clock-spring ( rotary coupler ) to the steering-wheel 
air-bag?

That's the usual thing...

-- 
Ron
Re: For those with Car ABS and ECU problems;!..
#319
Author: Theo Markettos
Date: Sun, 20 Jun 2010 18:51
14 lines
1752 bytes
In cam.misc Tim Watts <tw@dionic.net> wrote:
> On Mon, 14 Jun 2010 12:48:48 +0100, "Mark" <bigfathairybiker@hotmail.com>
> wibbled:
> 
> > If anyone has any pointers to a source of Infineon chips in small
> > quantities, please say so.
> 
> digikey?

Phone up Infineon's distributor and ask for a sample?

(What's the part number, OOI?)

Theo
Re: For those with Car ABS and ECU problems;!..
#316
Author: Jim
Date: Tue, 22 Jun 2010 16:55
15 lines
1802 bytes
On 18/06/2010 22:58, Ron Lowe wrote:
> On 14/06/2010 12:37, Jim wrote:
>>  Interesting.
>>
>>  My Audi currently has a problem with the Airbag ECU which leads to the
>>  airbag light being permanently on. We got it diagnosed
>
>
> Sure it's not the clock-spring ( rotary coupler ) to the steering-wheel
> air-bag?
>
> That's the usual thing...

Unfortunately not, it's been hooked up to VAG-COM and gives error 65535 
"Internal Control Module Memory Error".
Re: For those with Car ABS and ECU problems;!..
#317
Author: Duncan Wood
Date: Tue, 22 Jun 2010 17:21
19 lines
1614 bytes
On Tue, 22 Jun 2010 17:55:09 +0100, Jim <nul@0.0.0.0> wrote:

> On 18/06/2010 22:58, Ron Lowe wrote:
>> On 14/06/2010 12:37, Jim wrote:
>>>  Interesting.
>>>
>>>  My Audi currently has a problem with the Airbag ECU which leads to the
>>>  airbag light being permanently on. We got it diagnosed
>>
>>
>> Sure it's not the clock-spring ( rotary coupler ) to the steering-wheel
>> air-bag?
>>
>> That's the usual thing...
>
> Unfortunately not, it's been hooked up to VAG-COM and gives error 65535  
> "Internal Control Module Memory Error".

Dull. You could try asking BBA
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