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Article #17019Re: Thermocouple based temperature controller
From: John Whitmore
Date: Tue, 12 Jan 1993 06:01
Date: Tue, 12 Jan 1993 06:01
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2742 bytes
In article <C0Int7.4wu@max.physics.sunysb.edu> danube@max.physics.sunysb.edu writes: > I need to control the temperature of a small infrared window to >0.1 degrees C or better. The actual value need not be so precise, but >changes in temperature must be kept to a minumum. At present, the >window is heated by a ring of brass wrapped with heater wire. Adjusting >the current changes the temperature, which is typically 100-200 C. >The temperature is measured with a thermocouple (5 mil Chromel-Alumel wire, >"type K"). Thermocouple amplifiers are usually good instrumentation amplifiers (uA725 being one inexpensive model), and must be operated in a temperature-stable environment (read: closed metal box) with some kind of 'cold junction' compensation. There are dozens of application circuits in the (for instance) National Semiconductor Linear Applications Handbook for this kind of gizmo. Analog Devices' AD509 is a handy cold junction compensation device, as well, and there's application support from Analog Devices for it. > Finally, though TC's are prefered, I can also use a silicon diode >to measure temp (though not to 600 C). And, the diode forward voltage (nominally 0.7V) is proportional to temperature, so the output voltage varies by circa 2 mV/C; the signal is a lot bigger, and the corresponding precision of the amplifier is less. Don't use a simple switching diode, though; use a transistor B-E junction (collector shorted to base) instead, because switch diodes are FAR from perfect diodes (due to the tricks used to gain either higher current capacity or lower forward capacitance). A medium power transistor, such as 2N3019 or 2N3053, is rated for normal operation at 200C; plastic package transistors, glass or plastic diodes, are not, usually. There's really no hard trick in making the circuit up; you know how to add voltages (summing junction), how to difference voltages (difference amplifier) and how to amplify by a constant voltage gain; once you have a constant voltage source and a source with a known temperature coefficient, the thermocouple amplifier and cold junction compensator are easy to build. John Whitmore
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Path: arc1-ca.pugleaf.net!sparky!uunet!zaphod.mps.ohio-state.edu!uwm.edu!ogicse!news.u.washington.edu!carson.u.washington.edu!whit From: whit@carson.u.washington.edu (John Whitmore) Newsgroups: sci.electronics Subject: Re: Thermocouple based temperature controller Message-ID: <1itmsbINN71k@shelley.u.washington.edu> Date: 12 Jan 93 06:01:47 GMT Article-I.D.: shelley.1itmsbINN71k References: <C0Int7.4wu@max.physics.sunysb.edu> Organization: University of Washington, Seattle Lines: 43 NNTP-Posting-Host: carson.u.washington.edu