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2 total messages Started by Bob Erck Thu, 13 Aug 1992 16:04
Microelectronic Fabrication
#195
Author: Bob Erck
Date: Thu, 13 Aug 1992 16:04
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From: Robert Erck
bob_erck@qmgate.anl.gov

I have a question concerning microelectronic fabrication.  The questions
spring from an article recently published in Science. (12 June, p. 1537.)  
In the article, the authors describe a vibrating cantilever beam apparatus
that they constructed by etching Si which they use to measure crack
propagation.  As a crack slowly proceeds into the arm supporting the
device, the resonant frequency falls.  Crack growth rates in the supporting
arm <<1 angstrom/hr can be studied in this manner. 
When the device is exposed to humid air (70%RH), the resonant frequency
drops quickly (~hours), and they attribute this to "immediate crack growth"
upon exposure to moisture.  The resonant frequency subsequently decreases
at a much slower rate.  
I have concerns about this interpretation however.  The method of
fabrication of the cantilever beam was specified as an anisotropic etch of
B doped Si.  I know that exposure of boron to the moisture in humid air
results in the formation of visible films of boron oxide/ boric acid.  If
there is any boron on the cantilever beam, it might react with the moisture
and form an oxide.  A back-of-the-envelope calculation shows that only a
few dozen layers  of oxide would account for the frequency drop on this
micron-thick device.  I wonder if that's what's happening?  
So my three questions are: 
1) does an anisotropic etch of B doped Si leave unetched material that
contains B?  2) would boron oxide/acid would form?  
3) or, alternately, does semiconductor-grade Si itself have a tendency to
adsorb a film (10 nm) that could cause such a weight gain?
Re: Microelectronic Fabrication
#196
Author: Harry Bartholomew
Date: Fri, 14 Aug 1992 11:20
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The etching should leave no Boron residue, and the amount of Boron
in the oxide would not be sufficient to form any acid otherwise all
Boron doped device structures would be vulnerable. 

The phenomenon is well known in macro studies of fracture mechanics
of glass and quartz, called "static fatigue" in that material tested
immediately after fabrication is weakened by time, actually due to
the stress-corrosion of the glass by water absorbed from the ambient.
See Doremus's books and papers for details.
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